Heavy Duty Trucking Logo
MenuMENU
SearchSEARCH

Preventing Trailer Corrosion: Spec'ing To Cope

Tips to consider about road-deicidng chemicals when ordering new trucks

Tom Berg
Tom BergFormer Senior Contributing Editor
Read Tom's Posts
March 1, 2008
2 min to read


Aggressive road-deicing chemicals are a reality, and wise managers cope with it by spec'ing robust products and materials. Remember that you won't get such things by ordering on price alone. Here are some tips to consider and use:

When ordering new trucks, tractors and trailers, specify top-quality electrical products that are sealed against the ravages of moisture and salts, and see that they are installed intelligently.

Insist that wiring for truck bodies be plugged into special chassis connectors. Don't let body upfitters cut into chassis wiring to get power for their lighting.

Use hermetically sealed connectors designed to block entry of moisture. Electrical parts are "potted" in urethane or other materials, and can be immersed in water and still work. In non-sealed connectors, apply dielectric grease to displace moisture and promote conductivity.

Avoid connectors with top-mounted lids through which moisture can drop.

Mount connectors in a protected place on the vehicle, and avoid spots where water can collect. If outside, like under a trailer, connectors should have sealing covers to deflect spray, or boots that can be sealed with adhesive. 

Mount connectors horizontally so moisture drops harmlessly off their bottoms instead running toward seals and joints, as it does on vertically mounted connectors. 

Put loops into outside-hung wiring so moisture has a place to collect and fall off. Never allow exposed wiring anywhere in the vehicle.

Use couplings of the same metals; electrolysis between dissimilar metals results in additional corrosion.

Avoid side-loading of connectors. This drains power and introduces more opportunity for corrosion.

Don't allow use of hygroscopic materials - anything that absorbs moisture - near electrical components. Some plastics are hygroscopic, and some gasket substances used in grommets are, too. 

As part of regular maintenance, inspect wiring and connectors closely, looking for any signs of corrosion. 

When repairing electrical parts, use supplies and techniques that retain the integrity of the sealing materials.

Be aware of any fluids that may come in contact with connectors and other parts. For example, a mechanic can spill windshield washer fluid onto an underhood connector box as he refills the reservoir; can the box shrug off the water? 

Brad Van Riper of Truck-Lite Inc., who offered these tips at an industry meeting not long ago, summed up his advice thusly: "Seal everything and use everything sealed. Use potted circuit boards to minimize corrosion. Use materials in your designs that are as corrosion-resistant as you can afford." 

Subscribe to Our Newsletter

More Fleet Management

Illustration showing generic graphs and stylized trucking fleet
Fleet Managementby StaffMarch 24, 2026

ACT: Trucking Volumes Rise, Capacity Tightens as Fuel Prices Cloud Outlook

ACT Research data shows volumes hitting a four-year high and supply-demand balance strengthening, but higher oil prices are undercutting tariff relief and tempering optimism.

Read More →
People looking at Wabash display at TMC
Fleet Managementby News/Media ReleaseMarch 23, 2026

Wabash Teams Physical Security With Digital Tech For Better Cargo Visibility

The patent-pending cargo solution integrates a digitally connected cargo door and an intelligent locking system with the TrailerHawk.AI technology platform.

Read More →
Cyberstop column header depicting images related to cybersecurity and rising oil prices
Fleet Managementby Ben WilkensMarch 20, 2026

From Diesel Prices to Cyberattacks: How the Iran War Is Affecting Trucking

The impact of the Iran conflict extends beyond fuel costs, bringing more fraud and cybersecurity risks to the trucking industry.

Read More →
Ad Loading...
ATA President Chris Spear.
Fleet Managementby Jack RobertsMarch 17, 2026

ATA’s Spear Warns Fuel Prices, Trade Policy, and Global Conflict Could Stall Trucking Recovery

Speaking at the TMC Annual Meeting in Nashville, ATA President Chris Spear said trucking faces mounting pressure from rising fuel prices, geopolitical instability, and uncertainty around trade policy.

Read More →
Illustration of author headshot with black-and-white old-fashioned rig in the background

New Entrants, Chameleon Carriers, and Safety: Is It Too Easy to Start a Trucking Company?

More than 100,000 new trucking companies enter the industry each year, but regulators manage to audit only a fraction of them. That churn creates opportunities for inexperienced startups — and for “chameleon carriers” that shut down after safety violations and reappear under new identities. Read more from Deborah Lockridge in this commentary.

Read More →
Panel discussion
Fleet Managementby Deborah LockridgeMarch 12, 2026

Fleet Managers Invited to Apply for Exclusive HDT Exchange Event

HDTX is an intimate event that connects heavy-duty trucking fleet managers with industry suppliers through small-group discussions, educational sessions, and structured one-on-one meetings.

Read More →
Ad Loading...
DAT iPhone Widget.
Fleet Managementby News/Media ReleaseMarch 12, 2026

DAT Launches iPhone Widget to Help Owner-Operators Find Loads Faster

New DAT One feature shows top-paying loads directly on an iPhone’s home screen, helping carriers react faster to spot-market opportunities.

Read More →
Optimal Dynamics Scale screen shot
Fleet Managementby News/Media ReleaseMarch 12, 2026

Optimal Dynamics Launches AI System to Help Carriers Choose Better Freight

Optimal Dynamics says its new Scale platform uses AI agents and optimization to help carriers find and secure freight that improves network balance and profitability.

Read More →
DAT March 2026 trucking conditions.
Fleet Managementby Jack RobertsMarch 12, 2026

DAT: Flatbed Demand Climbs as Van and Reefer Rates Soften

DAT Freight & Analytics data shows tightening flatbed capacity, easing produce markets, and softening van and reefer rates.

Read More →
Ad Loading...
YouTube thumbnail with Mike Roeth of NACFE saying "NACFE's Messy Middle: Which Fuel Wins?"
Fuel Smartsby Deborah LockridgeMarch 11, 2026

Run on Less “Messy Middle” Data Shows Multiple Paths Forward for Truck Powertrains [Watch]

NACFE's Run on Less - Messy Middle project demonstrates the power of data in helping to guide the future of alternative fuels and powertrains for heavy-duty trucks.

Read More →